MyPicture

I'm formally a Lean Deployment Coach within IT and manufacturing currently working as the Soft Goods/Manufacturing/Process Engineer (its a small company with a young engineering department) at Filson in Seattle. I'm focused on implementing and training small scale manufactures on Lean/Six Sigma techniques, such as root cause problem solving, value stream mapping, 5S, etc., ramp up production capacity rapidly, improve quality, and decrease costs.

I train and coach managers/directors on process improvement techniques by designing and implementing lean tools that help users understand the current state of their work stream, how long the value item takes to move through each step of the process, and how to identify and fix root causes for pain points in their value streams. My areas of expertise are in linear optimization, process capability & value stream mapping analysis.

Deploying lean in low volume/boutique manufacturing and in business/IT environments while helping businesses define variability through statistical process control methods is my passion (weird passion, I know)

I’m currently working on deploying lean and six sigma tools in garment / apparel manufacturing to improve material yields, reduce time-to-market, and increase production capability and flexibility. Working in a non-manufacturing environment deploying lean has helped me gain a deeper understanding of how new groups perceive change management, and how certain process improvement techniques (gauge r&r, process capability analysis, control charting, 5s, VSM’s, etc.) can apply to non-standard environments that you wouldn’t typically consider for a lean transformation.

I love doing what I do.

Linear Programming & Optimization

Arena Simulation

Control Charting

Gauge r&r Analysis

Value Steam Mapping

HTML5 with CSS3

2016 - Current

Amazon.com

Six Sigma Process Engineer Black Belt

2015 - 2016

C.C. Filson

Manufacturing and Soft Goods Engineer

2013 - 2015

Liberty Mutual

Lean/Six Sigma Coach

2012 - 2013

The Boeing Company

Industrial Engineer (Contractor)

2007 - 2008

Coldwater Creek

Allocation Analyst

2011 - 2011

John Deere

Industrial Engineer Intern (Senior Design Project)

2007 - 2011

Iowa State University

BSc Industrial and Manufacutring Systems Engineering

None for it’s brutal winters AND summers, Iowa State was the school my Dad went to and the one I had always dreamed of going to. Come the summer of 07, I finally started my ISU career as a Materials Engineer and after spending 2.5 years and countless hours in the polymers and metals lab, I made the decision to move on to a degree program that wouldn’t see me stuck in a lab all day, Industrial Engineering. Having a materials background has actually really helped me understand the manufacturability of certain polymers and metals as well as the wear rates that can occur in production environment machinery. Iowa State University is probably one of the only places that could allow me to explore both Materials and Industrial Engineering and let me choose which portions of each of these disciplines fit for me and for that reason, I loved my college experience.

2003 - 2007

Shenandoah High School

HSD General Studies

Good ol’ high school. Shenandoah is a really small town (really really small if you think a town with a population of 5,000 is a village) in southwest Iowa. While in high school, I was pretty focused on two things: running and computers. My computer obsession stemmed from, like most high school boys, my love of video games and in particular counter-strike, which I had been playing faithfully since the summer of 2000. While playing counter-strike on my parents 1998 Compaq, I wanted to understand why my frame rate would drop and what I could do, with limited funds because I was in 7th grade, do to increase the performance of my game. This led me down the path of computer customization and overclocking which would soon become my passion, besides going for a run to clear my head after hours of tinkering. The overclocking obsession led me down a path of creating “exotic” cooling solutions using aquarium equipment and some food grade tubing and developing a deep understanding of thermodynamics within a closed system and what materials worked the best together to limit bacteria growth and avoid galvanic corrosion (this might give you a better understanding on why/how I decided on materials engineering before even stepping foot into a college).

Tier/Status Board

Tier/Status Board

lean & agile tools

Production Scorecard

Production Scorecard

Metrics

Leather Utilization

Leather Utilization

optimization of leather usage

building a dinning room table

building a dinning room table

wood working

high steel bridge

high steel bridge

photography

climbing mt. si

climbing mt. si

photgraphy

Xbar Control Charting

Xbar Control Charting

automated xbar control chart on final audits

Metrics dashboard

Metrics dashboard

production dashboard

May 10th, 2016

Production Financial based metrics dashboard

My work was having an issue rolling up and trending out some production and finance information related to output performance and cost, which was making it hard for them to see over a large period of time how they were performing to plan when it came to per unit cost and unit delivery goals. All… read more

Apr 15th, 2016

Leather Usage Optimization

Leather is a highly variable product due to the inconsistency in size, shape, and quality. These variables are also what makes leather a really unique product to work with, but can also lead to large waste factors and increasing cost for a company. In order to reduce variability in leather consumption/usage and more accurately track… read more

Dec 29th, 2014

how to analyze a current state value stream map

The ultimate goal of a current state value stream map(VSM) is to create a visual representation of how the value object flows through a system in, it should be pretty obvious, its current state. This visual representation should be able to help you visualize where in the process a bottleneck/issue are occurring. The problem is… read more